Cement plant Maintenance

To download the below  and all other Useful Books and calculations Excel sheets please click here  To download the below  and all other Useful Books and calculations Excel sheets please click here    Cement plant Maintenance Objectives for this Lecture : Enhance understanding of: -The  key success factors  in the Maintenance Process -The  impact  of […]

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Cement mill audits

To download the below  and all other Useful Books and calculations Excel sheets please click here  To download the below  and all other Useful Books and calculations Excel sheets please click here  Cement mill audits Long & short term data analysis Production Operation Quality Evaluation & Potential estimation based on:-Comparison with other grinding systems-Theoretical calculations […]

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Experiences and Expectations of a Cement Plant Manager

To download the below  and all other Useful Books and calculations Excel sheets please click here    To download the below  and all other Useful Books and calculations Excel sheets please click here  Experiences and Expectations of a Cement Plant Manager A Plant Manager’s View… Strength, Performance, Passion Rudolf Haas Holcim (Switzerland) AG Siggenthal Plant […]

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Alternative fuels and combustion efficiency – Implications for the cement process

Alternative fuels and combustion efficiency – Implications for the cement process by Con G Manias and Brad Wilson, FCT Group. 1    Introduction: The cement industry is one of the key industries on which our modern world is based, producing a universal construction material that makes our buildings and infrastructure possible.   It is also an […]

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Calculation Formulas for Process Fans

To download the below  and all other Useful Books and calculations Excel sheets please click here  To download the below  and all other Useful Books and calculations Excel sheets please click here  Calculation Formulas for Process Fans Electrical Power Requirement for Fan The required electrical power can be calculated as: Total Pressure Increase (Rough Estimation) […]

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Main Burner Calculation Formulas

To download the below  and all other Useful Books and calculations Excel sheets please click here  To download the below  and all other Useful Books and calculations Excel sheets please click here  Main Burner Calculation Formulas   Thermal Power (from Production) The thermal power of the main burner can be calculated from production and heat […]

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Preparation & Handling of Alternative Fuels (AF)

Preparation & Handling of Alternative Fuels (AF) Waste for Cement Kiln Firing – Examples   Alternative Fuel Preparation – Why? Alternative fuel preparation is required to change the waste’s physical properties. -Granulometry (Size) -Water Content -Foreign Bodies -Viscosity A homogeneous alternative fuel allows a higher substitution rate. Alternative Fuel Preparation – How? Solid Waste – […]

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KILN START-UP PROCEDURES

To download the below  and all other Useful Books and calculations Excel sheets please click here  To download the below  and all other Useful Books and calculations Excel sheets please click here  KILN START-UP PROCEDURES     Scope of Work and Deliverables: Procedure for kiln start-up after a major turnaround, defining for each type of […]

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Main Fans in Cement plant

To download the below  and all other Useful Books and calculations Excel sheets please click here  To download the below  and all other Useful Books and calculations Excel sheets please click here    Main Fans in Cement plant by Daniel Brassel / Jan C. Kaminsky (CTS – TPT) Things that I want to talk about… […]

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Holcim Formulas For Process Engineers to Audit your Work

To download the below  and all other Useful Books and calculations Excel sheets please click here    To download the below  and all other Useful Books and calculations Excel sheets please click here    Miscellaneous Formulas Ideal Gas Conversion The formula below is used to convert volumes of ideal gases from normal conditions (0°C, 1’013 mbar) […]

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